Water Storage System

Unit Description:
Polyethylene, drinking water storage tank complete with liquid level controls.  These controls allow the shut off the water treatment system when the tank is filled, and a restart when the tank is emptied sufficiently. Installed is 0.2 micron air-filters to minimize the possibility of air borne bacteria entering the storage tanks and contaminating the purified water. 

Storage System               Capacity                  Dimensions
DST-600                          550 Gallons             54” D x 57” H
DST-1200                        1100 Gallons           64” D x 87” H
DST-1800                        2500 Gallons           90” D x 108” H

Components:

1. _ Complete Fittings
2. _ Air Filter and Assembly.

Operation:

1. The water flows into the storage system from the treatment system.
2. High level float control will turn the treatment system off when the storage tank(s) are full.
3. Prior to filling, the Ultra violet post treatment system is turned on to allow water to be circulated throughout the storage system.
4. During filling operations, when the water level is lowered to approximately 2/3 full, the treatment system turns on.

The Storage System Features:

• _ FDA approved linear polyethylene
• _ Special sealed man-ways
• _ Complete fittings
• _ Ball Valve kits
• _ 0.2 micron air filters
• _ Complete level control assemblies for high and low level shutdown of the treatment system.

Ozone Post Treatment OZ 5000

Description:

Designed to disinfect the water and keep it in top condition and to prevent bacterial contamination.  The ozone generator produces ozone and bubbles it through the stainless steel contact tank.  The ozone destroys any bacterial growth which may result from contamination during storage.

Components:

• Complete Ozone System
• Export Crating

Operation:

1. Filtered Water enters the ozone system
2. Air is concentrated into 95% pure oxygen.
3. Oxygen is converted into ozone.
4. Ozone is injected into the water via a venturi injector
5. Microscopic bubbles are then released into the water.  The contact tank allows the bubbles adequate contact time with the water.
6. Water is pumped from contact tank to the filler.

Ozone System Features:

• Stainless steel frame
• Stainless steel, centrifugal Pump
• Stainless steel contact tank (35 Gallons)
• Motor: ¾ Hp
• Stainless steel pressure gauges
• Air Dryer, heat regenerative: -50ºF dew point
• Ozone Generator: 1.125 Grams per hour.
• Ozone concentration: (0.2 – 4) PPM residual.
• Venturi Injector.
• Air Flow Control.
• 304 stainless steel frame with castors.
• Export Crating

Small Bottle Rinser BR4500

System Specification:

Construction:           Stainless Steel
Operation:               Semi-Automated
Bottle Sizes:            0.3 liter to 3 liter
Bottle Quantity:      12 per cycle (10 for 1 gallon bottles)
Rinse Rate:              1200-1400 bottles per hour average
Rinse Time/Cycle:   Ozonated Water
Water Usage:          1-2 Gallons per cycle
Ozone Generator:   High frequency Corona Discharge 1.125g/hr.
Contact Tank:          30 Gallon, Fiberglass
Air Preparation:      Automatic Air Dryer
Pump:                      SS Centrifugal, ¾ Hp
Unit Size:                 64”H x 54”L x 24”D
Tank Size:               60”H x 12”D

Requirements:

Electrical:                380 Volt, 3 Phase, 50 Hz.
                                220 Volt, 1 Phase, 60 Hz
                                220 Volt, 3 Phase, 50 Hz
Water:                     Purified Ozonated Water Recommended
Drain:                      1-1/4” Flooded Suction or Low Pressure source

Optional 10/12 Position:
* 10 Position Rinser allows rinsing of 1 gallon bottle
** 12 Position Rinser allows sizes up to but not including the 1 gallon bottle

Bottle Filler 6000 - Semi Automated

Description: The Premier Bottle Fillers are constructed with 304 and 316 Grade Polished Stainless Steel and utilize only the highest quality components.  The table has four filling nozzles with remote sensing switches for automatic shut-off and accurate fill control.  The Premier Bottle Fillers are designed to be flexible, and can be adjusted to fill bottles from 3 to 6 gallons (US) (22 liters).

Components:

1. Premier Bottle Filler / Capper
2. Export Crating

Operation:

1. Operator rolls bottles into place.
2. Operator pushes start button and filling begins.
3. Capacitive sensors stop each individual fill head as bottles reach the predetermined level.
4. Operator pushes button to release bottle stop and pushes bottles under the cap chute.
5. Cap chute applies cap bottle and roller presses the cap securely onto the bottle. The bottles roll down the conveyor.

Premier Bottle Filler Features:

• Stainless Steel Construction.
• Semi-Automatic Filling and Capping Operation.
• Consistently Accurate Fill Control.
• Four Adjustable Filling Heads for 3 to 6 Gallons Bottle Sizes.
• Filling Heads: 4.
• Rate: Approximately 120 Five Gallons Bottle per Hour.
• Fill Control: Capacitive Level Sensor.
• Capping System: Capping Chute with Wheel Capping Assembly.
• Rollers: Food Grade PVC.
• Valves: 1/2” Stainless Steel
• Construction: 304 and 316 Grade, Polished Stainless Steel.
• Left to Right Flow.
• Water Supply: Ozonated Water Recommended 15GPM @ 10-20 PSI.
• Drain: 1-1/2” Minimum: 2” Floor Drain Recommended.
•  Export Crating.

Turnkey Fully Automated System

A versatile integrated small bottle filling line which can be configured into virtually any layout requirement through modification of conveyers. The capacity of this line is between 12 to 18 x 500 ml bottles per minute.  Line consists of:

1. Empty-bottle unscrambler,
2. Rinser. (Without Compressor)
3. 4-head filler,
4. Automatic in-line capper
5. Chain Conveyor Automatic
6. Labeler with Stand.
7. Hot-stamp Coder
8. Accumulator Table.

Item 1:  Stainless Steel Rotary Unscrambler:

This is a 45” stainless steel rotary unscrambler with an adjustable sweep arm that unscrambles bottles so they automatically feed single file on to the filling conveyer.

The turntable is fuse and surge protected.  The turntable has been designed for quiet operation and glides on four rubber wheels with self-lubricating bearings. The turntable can be height adjusted for heights between 35 and 40 inches. Item 2:

Item 2:  Automatic Ionized Air/Vacuum Bottle Rinser:

This unit is used to clean glass and plastic containers that may have dust or other contaminates that have settled during shipment from the container supplier.  The rinser is usually used in beverage filling applications as well as most food and pharmaceutical operations.

Constructed of stainless steel and SS shrouded aluminum components for wash down capability. Filler frame is fully enclosed with stainless steel panels and gasket access door. LCD control panel with PLC stores up to 50 filling cycle setup parameters for recall. Automatic conveyor mounted bottle indexing gates to control container movement. No tools required nozzle mounts and bottle indexing gates.  Electric bottle height adjustment. Batch bottle counter records number of filling cycles completed.  No bottle/No Fill (suspend operation) Downstream Backup/No Fill (suspend operation).

Item 3:  Total® Brand Automatic Filler:

A multi-stage filler with a programmable 2-stage filling cycle. Expandable at low cost. LCD control panel with a powerful PLC which can store up to 20 filling cycle set-ups.

1. Automatic drip tray.
2. Automatic conveyor-mounted bottle indexing gates.
3. Batch bottle counter.
4. Also has a “no-bottle, no-fill” feature suspending operations in that situation.
5. Remote control panel access. Nozzles are 316L stainless steel with Viton seals.
6. Polished nozzle fluid paths allows for faster cleaning,
7. 4-station 316L sanitary manifold system.

8. Viable speed stainless steel sanitary centrifugal pump with special wash-down motor.

Item 4:  Automatic Inline Capping Machine and Elevated Bulk Cap Sorter

1. Fully automatic inline capper applies and torques caps on to containers. The unit is complete with adjustable cap chute.
2. Patented cap tightening system of rotating belts. This allows for the fastest changeover in the industry.
3. Mounts over existing conveyer system and includes leveling pads and caster.
4. Stainless steel frame with power-bottle height adjustment. Pneumatic cap torque control for consistent torque and reduction of scuffed caps.
5. Nests with an elevated 5 cubic foot stainless-steel cap-sorter.  Automatically orients the caps. This cap sorter is for caps that are flat caps where the diameter is grater than the height. Sports caps will require a different sorter model.

Item 5:  Chain Conveyor.

Fifteen foot long conveyor with 4½’ wide chain conveyor built on a rugged 304 stainless steel frame. It comes complete with all supporting rails and transition pieces.

Item 6:  Automatic Stepper Drive Labeler with Adjustable Stand.

Automatic labeler with start and stop delays that operate a variable speeds depending on container and label length.  Will accept labels up to 6 inches wide and 15 inches long. Built on heavy duty “T” stand with cam and rotation adjustments with casters and leveling foot pads.

Item 7:  Hot Stamp Coder.

Allows for hot-stamping production date, expiration date and other information as they are applied to the labeler.

Item 8:  Stainless Steel Accumulator Table.

This accumulator table collects and accumulates the bottles from the conveyor.

This rotary accumulator table is 45 inches in diameter and powered by a sealed, surge protected variable speed DC motor.  Turntable glides on four rubber wheels with self lubricating bearings for quiet operation and increased durability.  Foot pads are designed to be vibration resistant. Turntable height is adjustable from between 35 and 40 inches.

AUTOMATIC SHRINK WRAPPER

Shrink Wrap System

This unit sorts the bottles into the proper number and orientation per package. The bottles are enclosed with shrink-wrap material and then the material shrinks around the bottle packs. This unit minimizes costs by not using a box or a cardboard tray.

 24-pack 500ml (16.9Ounce) approximately 1500 b/hr
12-pack 1500ml (1.5 Liters) approximately 1250 b/hr